CGS parts FAQ

This CGS parts FAQ is mainly to point out where some of these parts can be obtained in Australia. Most parts should be easily found around the world.

LM358
Some people are finding LM358 are causing problems when used as input comparators. If the LM358 is wired to both power rails, simply replace it with a TL072. If it is wired between +VE and 0V, Try a TL072, but if that fails consider using MC34072.

Further investigation suggests that the LM358 works fine with ripple counters such as the 4024, but fails with synchronous counters.

4000 series ICs

 * Q. Why does my 4015 get stinking hot? (4015 is just a randomly chosen 4000 series number – this applies to all 4000 series chips such as 4017, 4024, 4066 etc.)
 * A. It is probably a 74HCT4015, or some other 74xxx variant designed to run on 5 volts. It is possible that these chips may not have the "74" in their part number, so avoid any that start with "HC". You want CD4015, HEF4015 or MC14015. Note that Motorola includes "1" at the beginning of their part numbers. A MC4015 is a different device altogether and will also get stinking hot. If the salesman behind the counter tells you the 74xxx will work just as well, IGNORE HIM – he's a salesman, not a technician or engineer. There will be letters after the device number. "B" is the most common. these extra letters indicate whether the chip is buffered, and what package type it is. Make sure you get a DIP package and not an SMD package.

0.156 inch MTA connectors
0.156 inch straight 4 pin connectors as used for the power supply connections on the PCBS (MOTM/Blacet connector: Male 4 pin .156 Amp MTA).
 * Altronics, sold as mm-pcb-mount-pin-header/ P5604 and mm-crimp-housing/ P5644
 * Jaycar, sold as HM3444 and HM3434
 * Allied 640445-4 (unchecked source)
 * Mouser 571-6404454 (unchecked source)

TO-3P heatsinks
Sometimes these can also be salvaged from old computer monitors, or switch-mode power supplies. Be aware that both monitors and switch-mode power supplies may retain dangerous voltages even when not powered.
 * Altronics. 50 mm sold as mm-heavy-duty-to3p-pcb-mount-heatsink/ H0665.
 * Jaycar. 40 mm sold as mm-high/p/HH8522 HH8522.

Transformers

 * Q. Is an 18V CT (center tap) transformer the same thing as a 18V-0-18V (36V CT, as used in the CGS power supplies) transformer?
 * A. No. An 18V CT transformer is clearly not a 36V CT transformer.


 * Q. How do I wire a mains transformer?
 * A. If you need to ask this, you should not be attempting it. Get someone qualified to do it for you.

Ferrite beads
Ferrite beads as used on the power supply feeds to the PCBS. These beads can also be salvaged from old computer circuit boards, hard drives etc. Failing all else, they can be be replaced with a wire link.
 * Altronics L5250
 * Jaycar LF1250

Pots and trimmers
20k, 22k and 25k pots/trimmers are interchangeable with each other.

47k and 50k pots/trimmers are interchangeable with each other.



Rotary switches
12 position rotary switches. Made by Alpha. Lorlin switches also work.
 * Mouser D shaft 10WA144 or round shaft 105-2454.
 * Altronics S3021
 * Jaycar SR1210

SPDT center off mini toggle switches
PCB mount SPDT center off mini toggle switches for the Gate sequencer. These are the common C&K outline miniature toggles, though many copies will be compatible.
 * Altronics S1332

Wavetable ROMs
2716, 2732, 2764, etc. ROMs are no longer easily available. You'll have to burn it to the ROM yourself. The original 2716 ROM data itself is only 2kb.

LM394
The LM394 dual transistor can be substituted. Other dual transistors that should work are 2SC3381, 2SC1583, MAT02, SSM2210. Although some will be of a physically different configuration.

Transistor testing
It is a good idea to test each transistor before you use it. Cheap multimeters often have a suitable tester in them, or use a Mega328 transistor tester. The purpose of this test is to determine the pin-out of the transistor, because increasingly frequently "rogue" transistors are being sold – transistors with their pin-out reversed with respect to others bearing the same part number.

2N4856
Alternate FETs include 2N4091, 2N4391, PN4091 2N4391 PN4391 PN4856, MPF108.

2N3906
2N3906 (and presumably 2N3904) transistors Please note that the "2N3906C" variant has a different pin-out to the "2N3906" variant. I am not sure if this is across the board or just from one manufacturer.

BC547
BC547 transistors are just a cheap common NPN transistor. Just use what you can buy locally. 2N3904 should be fine, though the leads are in the reverse order, so you will need to install them "backwards" with respect to the transistor outlines on the overlay. The same applies to BC557, just use the 2N3906. Later PCBs have transistor symbols within these outlines to assist with substituting transistors.

Note that the BC547 and BC557 are available in other pin-outs too, depending on which TO-92 spec. the manufacturer has used. According to my data-books, the pin-out I use is TO-92h.

A Phillips C547 is a BC547. Same applies to C548, C549 C557, C558 and C559. This is one odd occasion where the "C" is not referring to a 2SCxxxx Japanese transistor.

74LS series chips.
I frequently use 74LS series chips because I have them lying around, though I would expect 74HC or 74ACT series chips would work as well, or in some cases better than the 74LS chips. I have used chips from the 74ACT series in some of the designs without problems. In fact the 74ACT are likely to have less problems than the 74LS series when used with faster PC mother-boards.

Resistors.
Metal film 1% resistors are best. Wattage from $1⁄4$W to $3⁄4$W are suitable. It is acceptable to use 5% carbon resistors in the trigger and gate inputs as these locations are not critical, and in the CV processing circuits of PWM and other non-frequency related functions.

Capacitors.
I'm afraid I'm very untechnical in my choice of capacitors. Sure, sometimes you need a really high quality one for a specific application, but generally almost anything will do, as any degradation in performance is usually unnoticeable to the ear. Mostly I use what I have to hand, and that is MKT, greencap or some other brand's variant of mylar (red, yellow, whatever). If I have nothing else to hand I will use ceramic. I prefer MKT or Wima for larger values (100nF and above) simply because they are physically smaller. My PCBs reflect this. For decoupling capacitors, little monoblocks (monolithic ceramic) are fine. That is what they are meant for after all.

A quick guide to quality of ceramics, courtesy of Harry and other SDIY members: The good stuff is at the top of the list. The stuff at the bottom are really only any good for decoupling power rails. "Low-k" versus "High-k" are referring to "K" (dielectric constant). Really, capacitors should be chosen for accuracy and stability, rather than just a very general reference to their dielectric constant.

Small cap values in any size package are usually "low-k" as in C0G or NP0 dielectrics.

X7R is not too bad but its not good for critical or stable timing

Z5U is getting pretty bad... it's "high-k" and good for decoupling

Larger cap values in small packages are getting toward "high-k". 100nF monoblocks are a prime example of this (about 3 mm by 4 mm or even smaller).

Capacitor values

 * 1000pF (pico Farad) = 1nF (nano Farad)
 * 1000nF = 1uF (micro Farad)

Capacitor voltages
The voltage given in a parts list is the minimum voltage you need for a capacitor. As such, a 35V capacitor can be used in place of a 25V capacitor and so on. When no voltage is specified, assume the capacitor will be 50V or above – which is as low a voltage as that capacitor type is likely to be manufactured in. For SMT decoupling caps, 35V or above is adequate, and in most cases (between power rail and 0V), anything over 20V would be fine.

Soldering SMT/SMD
This video shows Ken Stone soldering a 1206 SMD 100n capacitors on CGS boards using a regular soldering iron. Instead of using the tip of the iron to position the component, a small screwdriver could be used. Likewise, instead of using your fingernail, a screwdriver could be used to hold the component down.

Jacks.
I never specify jacks as these will vary with a user's requirements. Sometimes a design will include a normalized connection, which obviously cannot be achieved easily with a banana connector.

To use the wire anchor holes

 * 1) Trim off the end of a suitable gauge of hookup wire
 * 2) Pass it through the larger (pad-less) hole from below and pull a couple of inches through.
 * 3) Strip the insulation from the end of the wire, twist and tin it.
 * 4) Bend the wire over and pass the tinned part through the associated pad hole. Trim as needed.
 * 5) Flip the board and solder the tinned wire to the pad.
 * 6) Pull the excess wire back through the first hole so only a short length remains between the hole and the second pad. Make sure this is the LAST step, or the insulation will peel back from the wire as it is soldered.

CC-BY-NC
Readers are permitted to construct these circuits for their own personal use only. Ken Stone retains all rights to his work.