Panel (outsourcing)

Outsourcing panels produces professional quality, especially for small scale analog-synth manufacture. Some of the firms listed here have been successfully used by well know synth brands.

Europe

 * Fahrion GmbH
 * Fractory Ltd
 * Frontpanels.de
 * GravoPrintec
 * Grawart
 * Polychromal
 * Schaeffer AG, provides the free Front Panel Designer program.
 * KnK MeFab
 * Silmor, silk screen printing

UK

 * The Beast UK Ltd
 * PCB-Pool
 * Re:Synthesis, Moog style panels.
 * Screencraft
 * Meface Ltd

USA

 * ALCO Metal Fab Inc., electronic sheet-metal specialist. Can do powdercoating and screenprinting.
 * Cam Expert, as good as Front Panel Express, 30% cheaper and they can do work that FPE cant like anodizing after machining.
 * Epinasty Metal Works
 * Front Panel Express LLC, and Canada. Well-known maker of low-production metal front panels, provides Front Panel Designer program free. Engraving and paint-filling are available. Is a division of the German firm Schaeffer, which offers a similar service in Europe.
 * Hubs
 * Lasergist
 * Metalphoto of Cincinnati
 * OSH cut
 * Pretty Lil Panels
 * SendCutSend LLC

China

 * AllPCB
 * PCBWay

Painting and printing
Metalprint is a commonplace process that prints color ink on aluminum, which is then anodized into place. The result is a very high-resolution artwork, better than screenprinting, and tougher than other methods because the anodized oxide coating is very tough and protects the artwork. Many companies offer this service. They typically do not perform drilling, punching, or other sheet-metal fabrication; such operations would have to be performed by a sheet-metal specialist or by the manufacturer. Most Dotcom and all Doepfer module panels are made with the metalprint process.

Europe

 * KBA

UK

 * Metallurgy 4

USA

 * Bay Photo
 * Image Wizards
 * Metal Mural
 * Nor-Cal Powder Coating, powder coater with considerable experience in electronic sheet-metal coating.
 * Chemi-Graphic, offers screenprinting and chemical etching on metals or other materials.

PCB
Far cheaper than aluminium, use a PCB fab house to produce 3 mm FR4 panels. Also fiberglass is lighter and stiffer than aluminium. BugBrand synths panels were manufactured using this method, the copper layer and soldermask to the front, with silk-screened labeling. PCB front panels need to be designed for normal PCB fabrication.

PCB fab houses known to have been used for PCB front panels

 * DirtyPCBs
 * ITEAD
 * JLCPCB
 * Oshpark
 * Pcbcart
 * PCBWay
 * Seeed

Different discussions on how to do it
Vidéos :


 * Nic N : Kicad, Freecad, Librecad

Texts :

FR4

 * PCB material front panels advice, Mod Wiggler forum, Jul 2013