Panel (homebrew): Difference between revisions

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Text replacement - "Muff Wiggler" to "Mod Wiggler"
m (Text replacement - "muffwiggler" to "modwiggler")
m (Text replacement - "Muff Wiggler" to "Mod Wiggler")
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== Material ==
Usually aluminium; T3 or T6 6061 1.59&nbsp;mm (0.0625") aluminium sheet. This is easy to machine and isn't too soft. Sometimes other materials are used such as some sheet metal, [[acrylic]] (aka Lucite or Perspex), [[FR4|glass-reinforced epoxy laminate]] (FR4 PCB), plywood or formica.<ref name="mfos">[https://web.archive.org/web/20160318105948/http://www.musicfromouterspace.com/analogsynth_new/HOT_TIPS/makingplates.php How To Make Synth Panels] by Ray Wilson, MFOS</ref><ref>[https://www.modwiggler.com/forum/viewtopic.php?t=86107 What type of aluminium is used for faceplates?], MuffMod Wiggler forum, June 2013</ref><ref>[https://www.modwiggler.com/forum/viewtopic.php?t=51475 Aluminum Panel Guage???], MuffMod Wiggler forum, January 2012</ref>
 
== Drilling ==
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Controls for particular functions can be grouped together by panel graphics. Individual controls labels can be with text and others with graphics. Scales can be indicated with tick marks. Signal routing can be indicated. Besides writing or painting directly on the panel by hand, there are a number of different methods to add labelling. Traffolyte laminate or Dymo embossed labels were once common. Adhesive labels tend to fall off after a while. Laser printed graphics are common now, as well as a variety of iron-on transfer methods.<ref name="fpemw" />
 
Note that for some of the methods listed here panels can be given a protective coating of matte or gloss clear lacquer after labeling. Some materials are attacked by acrylic or vinyl coatings. Vinyl resists flaking and chipping better than acrylic.<ref name="infill">[https://www.modwiggler.com/forum/viewtopic.php?t=52927 Infilling DIY engraved panels&#63;], MuffMod Wiggler forum, Feb. 2012</ref><ref name="electech">Electronic Techniques: Shop Practices and Construction Paperback by Robert S. Villanucci, Alexander W. Artgis and William F. Megow, Prentice Hall, 1998, {{ISBN|0-13-779455-X}}, 24.2</ref>
 
=== Adhesive polyester ===
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=== CNC engraving ===
Requires a large investment to produce panel drilling approaching commercial quality.<ref>[https://www.modwiggler.com/forum/viewtopic.php?t=57836 Anybody using a Fireball CNC router to make panels/ pcb ?], MuffMod Wiggler forum, April 2012</ref> It's more efficient to use a drill press for making holes and use CNC for engraving. Engravings in anodised aluminum panel can be blackened with [https://web.archive.org/web/20150908063148/https://www.birchwoodcasey.com/Refinishing/Metal-Finishing/Aluminum-Black-Touch-Up.aspx Birchwood Casey Aluminum Black]<ref>[https://www.modwiggler.com/forum/viewtopic.php?t=64990 DIY CNC milling/labelling of steel panels], MuffMod Wiggler forum, Aug 2012</ref> or coloured using a [http://www.markal.com/solid-paint-markers/lacquer-stik/ Markal Lacquer-Stik].<ref name="tips">[https://web.archive.org/web/20171215150933/http://www.engraverssolutions.com/PDFs/tips%26tricks-color_filling.pdf Tips & Tricks], Engravers Solutions</ref><ref name="infill" />
 
=== Dry transfer lettering ===
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=== Painted ===
MOTM panels finish is baked-on two part Polane paint,<ref>[https://www.modwiggler.com/forum/viewtopic.php?t=60156 Where to get MOTM-style silkscreened panels made?], MuffMod Wiggler forum, May 2012</ref> giving it a crinkly look, and with labeling and scales in screen printed epoxy-ink.<ref>[http://synthtech.com/motm/info/ MOTM Info]</ref>
 
=== Paperface ===
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{{Main|Screen printing panels}}
 
Screen printing uses a stencil supported by fine polyester mesh about 1&nbsp;mm above the panel. First a blade or squeegee moves ink into the exposed mesh, then a reverse stroke causes the inked areas to momentarily make contact with the panel. It can take many attempts to perfect the process.<ref>[https://www.modwiggler.com/forum/viewtopic.php?t=110091&start=all&postdays=0&postorder=asc Experience silkscreening DIY panels?], MuffMod Wiggler forum, April 2014</ref>
 
=== Toner transfer ===
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=== Etching ===
* [http://www.nontoxicprint.com/etchinginnovationcontent.htm Etching Innovation], nontoxicprint
* [https://www.modwiggler.com/forum/viewtopic.php?t=3532 faceplate etching thread], MuffMod Wiggler forum, March 2009
 
[[Category:Front panels]]