Eurorack panel components: Difference between revisions

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This information is for doing DIY, or repairs on [[Eurorack]] front panels. It's not comprehensive, everyone has preferences, but attempts to cover the commonly used parts and what sort of things will work.
 
Avoid cheap parts, especially if mechanical. Invest in quality, you always get what you pay for. Otherwise your entire system might later develop intermittent faults.<ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?p=861269 On cheap parts...], Muff Wiggler forum, July 2012</ref><ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=108045&start=all&postdays=0&postorder=asc The Pitfalls of Choosing Quality Brands of Components?], Muff Wiggler forum, March 2014</ref> Vertical mount front panel components will need to of a similar height to neatly fit the gap between the PCB and front panel.
 
In order to construct low profile/[[skiff]] friendly Eurorack modules '''vertical mount components''' are required. These allow the [[PCB]] to be mounted parallel to the front panel, keeping module depth to a minimum.<ref name="erthenvar">[http://erthenvar.com/store/accessories/3.5mm-vertical-mount-jacks 3.5mm Vertical Mount Jacks], Erthenvar</ref><ref name="stds">[https://www.muffwiggler.com/forum/viewtopic.php?t=45878 Want to create a eurorack panel, need to know standards], Muff Wiggler forum, Nov 2011</ref>
 
== Eurorack panel specifications ==
The Eurorack format was developed in parallel by [[Analogue Systems]] and [[Doepfer Musikelektronik GmbH|Doepfer]], with different approaches to module power connectors and front panel mounting holes. These days the Doepfer standard predominates.<ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=8419&start=all&postdays=0&postorder=asc Analogue Systems: Doepfer compatibility], Muff Wiggler forum, October 2009</ref><ref>[http://electro-music.com/forum/topic-36446.html Analogue Systems or Doepfer as 1st Modular system?], Electro-music.com forum, August 2009</ref> The format is based on [//en.wikipedia.org/wiki/Deutsches_Institut_f%C3%BCr_Normung DIN] 41494 [[Eurocard]] standard.<ref name="hinton">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=45388&start=0&postdays=0&postorder=asc Some general questions on euro-designing] by [[Graham Hinton]], Muff Wiggler forum, October 2011</ref>
 
Doepfer specifies the Eurorack front panel material as 2&nbsp;mm anodized aluminium.<ref name="a100m">Doepfer [http://www.doepfer.de/a100_man/a100m_e.htm A-100 Construction Details]</ref> In practice panels from other manufacturers may slightly differ, e.g. Synthwerks use the closest gauge that [http://metalphoto.com/ Metalphoto] offer which is 0.0625" (1.59&nbsp;mm). Also check data sheets for front panel parts, e.g. the maximum recommended thickness for 3.5&nbsp;mm Cliff 1384 jacks is 2.5&nbsp;mm.<ref name="guage">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=51475&start=all&postdays=0&postorder=asc Aluminum Panel Guage???], Muff Wiggler forum, January 2012</ref>
Front panel dimensions in the the [[3U]] Eurorack format are specified in U and HP not in inches or millimeters. One U (unit) or in German HE (höhen einheit) is 1.75&nbsp;inches equivalent to 44.45&nbsp;mm. Thus the panels height is 5.25" (133.35&nbsp;mm) less any allowance for mounting rail flange. Width is measured in HP (horizontal pitch) or in German TE (teilungs einheiten); 1 HP is 1/5" (0.2", 5.08&nbsp;mm or 200 [https://en.wikipedia.org/wiki/Thousandth_of_an_inch mil]). The actual width of a front panel is a few tenth of a&nbsp;mm less than whatever multiple of 5.08&nbsp;mm it is, to give some tolerance for final assembly. A [[19-inch rack]] has a usable width of 84 HP.<ref name="hinton" /><ref name="a100m" /><ref name="confused">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=55022&start=all&postdays=0&postorder=asc confused about euro panel spec standard.], Muff Wiggler forum, March 2012</ref><ref name="measures">[http://www.electro-music.com/forum/viewtopic.php?t=18281&postorder=asc Standard measurements in front panels], Electro-music.com forum, May 2007</ref><ref>[http://electro-music.com/forum/viewtopic.php?t=17529&start=125 Thomas Henry's SN76477 Super Controller Module] by [[Matthias Herman]], Electro-music.com forum, July 2007</ref>
 
The vertical distance between the mounting holes on Eurorack rails is 122.5mm apart (4.823"). Based on the manufacturer's drawings for the most common rails used in Euro cases, the clear space between pairs of rails is:
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* Gie-Tec, Proma (now defunct) and TipTop Z-Rails, 112.5mm (4.429 inches)
* Vector, 115.1mm (4.531 inches)
These don't include a tolerances for the screw hole in the panel or for the nut in the rail. These can cause the rails to be closer or further apart when any given module is tightened in. It's better to give a little more clearance than suggested by these figures.<ref name="six">[httphttps://www.muffwiggler.com/forum/viewtopic.php?p=1695905 Six jacks in euro, what is the preferred configuration?], Muff Wiggler forum, October 2014</ref>
=== Panel mounting holes ===
If the Doepfer specification is followed, or rails with sliding nuts are used, elongated holes are not required. These are useful for non-standard panel widths and to compensate for for manufacturing tolerances of the panel width or hole position. They help to fit the modules flush against one another.<ref name="oval">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=126980 Euro modules – Oval mounting holes], Muff Wiggler forum, December 2014</ref> In a double width case, there will be a gap where the two threaded inserts meet, unless e.g. single 168 HP tiptop Z rails are used.<ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=69180 The Eurorack Charter?], Muff Wiggler forum, October 2012</ref>
 
Oval holes were originally for mixed Analogue Systems (AS) and Doepfer systems. The AS holes are 0.2" from the panel edge and the Doepfer holes are 0.3" (7.62 mm) from the edge. The oval holes were originally used to allow these modules to be placed in the same threaded rows without having the 1/2 HP gap that would otherwise result. These days the oval holes are mostly just centered on the Doepfer spacing.<ref name="oval" />
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== PCB dimensions and mounting ==
These days Eurorack modules tend to mount the PCB parralel to the front panel, held in place by the pots, jacks and switches.<ref name="six">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=123605 Six jacks in euro, what is the preferred configuration?], Muff Wiggler forum</ref> Modules with wired front panel components cost more to manufacture than PCB mounted, however these electro-mechanical components have limited lifetimes and while PCB mounted parts can be repaired it's not as easily as wired components. Also PCB mounted components mean the board is designed around specific parts. If any of these parts goes out of production the modules have to be redesigned, with the additional cost of updating the PCBs.<ref name="planb" />
 
To fit between the mounting rails the maximum vertical PCB size can be from 108&nbsp;mm (4.25") to 110&nbsp;mm. The width of the PCB needs to be a touch less than that of the front panel, whilst allowing for clearance and taking tolerances into consideration.<ref name="hinton" /><ref name="six" /><ref name="erthenvar" />
 
=== Stacked PCBs ===
Stacked PCBs can be connected with standard 0.1" single and double row male/female pin headers. These combine to a height of 7/16 inch or 11&nbsp;mm and boards can be mounted to each other with spacers of this length.<ref name="hw">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=126900 Hardware for stacked PCBs], Muff Wiggler forum</ref>
 
To cut the headers, don't use tools you value highly, these are made of brittle glass filled epoxy which will damage the edge of any blades used to cut it. To get the single row male headers to length, grip the last pin of the length you want firmly in pliers and snap the rest off. The female headers don't snap easily so first pull the pins out of the body at the point where you want it to snap, then file the ends smooth. Alternately combine smaller lengths to make up the length required. To get them to butt against each other at 0.1" if there is extra plastic on the ends file it down.<ref name="hw" />
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== Jacks/sockets ==
=== 3.5mm jack sockets ===
3.5mm jack sockets are '''not''' 1/8 inch.<ref name="techqs">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=33821&start=all&postdays=0&postorder=asc Some Eurorack technical questions], Muff Wiggler forum, April 2011</ref> Popular brands of vertical mount 3.5mm mono jacks for Eurorack are Cliff (used by [[Doepfer]]), Erthenvar aka Flight of Harmony, Kobiconn (used by [[Cwejman]], [[Make Noise]], [[Malekko]] and [[Metasonix]]) and Switchcraft. These are available switched (for [[normalisation]]) and unswitched.<ref name="planb">[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=1750&start=all&postorder=asc Plan B/Cliff Jacks], Muff Wiggler forum, September 2008</ref><ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=96727&start=all&postdays=0&postorder=asc Have I bought the wrong jacks for eurorack?], Muff Wiggler forum, November 2013</ref> Erthenvar 3.5mm vertical mount jacks with a thread diameter about 5.9mm (0.232"), will fit well with panel drill holes of 6.0 to 6.5mm diameter.<ref name="erthenvar" /><ref name="msx">[http://www.modularsquare.com/Metasonix-R54-s868.htm Metasonix R54]</ref><ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=73406&start=all&postdays=0&postorder=asc Erthenvar 3.5mm Vertical Mount Jacks], Muff Wiggler forum, December 2012</ref>
Suppliers:
=== Cliff horizontal PCB mount ===
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* Mouser:[http://uk.mouser.com/ProductDetail/Kobiconn/16PJ138/?qs=sGAEpiMZZMv0W4pxf2HiV6YU8TCM0qP%252bVS23qqYdSEM%3d Kobiconn 16PJ138], mono 3.5mm, switched
=== Banana sockets ===
4 mm banana sockets and jacks aren't normally used on unmodified Eurorack,<ref group="note">[[Befaco]] synth modules have dual footprint for either 3.5 mm jack or banana.<!-- http://www.befaco.org/en/sinte-modular/--></ref> banana jack socket are unshielded but CVs don't need shielding and because audio levels are usually high, this won't be a problem. When patching into external synths or other devices use a shielded cable with both ends of the shield connected to ground. Banana sockets are cheaper because they are mechanically simpler. They are also much more durable since there is less to go wrong. They are widely available and come in a range of colours. Banana plugs are stackable i.e. one can plug into the end of another. Most banana synths are designed with stackable plugs in mind, whereas most 1/4" and 3.5mm jack systems include [[multiple]]s.<ref>[httphttps://www.muffwiggler.com/forum/viewtopic.php?t=44407 Banana plugs vs. other plugs], Muff Wiggler forum, Oct 2011</ref><ref>[https://www.muffwiggler.com/forum/viewtopic.php?t=42438
Modifying Euro Modules for Banana Jacks], Muff Wiggler forum, Sep 2011</ref>Regular jacks provide an extra switched connection enabling normalization (connections when there is no cable plugged in).<ref name="bconv">[https://www.muffwiggler.com/forum/viewtopic.php?t=13985 Doepfer – banana conversion], Muff Wiggler forum, March 2010</ref>
* [http://www.mouser.co.uk/Search/Refine.aspx?Keyword=Banana+Jack Mouser]<!-- be more specific & dimensions -->
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== External links ==
* [http://www.firstpr.com.au/rwi/parts/3.5&nbsp;mm-sockets/ 3.5&nbsp;mm mono sockets for vertical PCB mounting] by Robin Whittle, Real World Interfaces, 2014
* [httphttps://www.muffwiggler.com/forum/viewtopic.php?t=57933&start=all&postdays=0&postorder=asc Panel mounted controls vs PCB mounted controls, and more!], April 2012
* [httphttps://www.muffwiggler.com/forum/viewtopic.php?t=40206&start=all&postdays=0&postorder=asc Potentiometers / Mouser], August 2011
* [httphttps://www.muffwiggler.com/forum/viewtopic.php?t=108045&start=all&postdays=0&postorder=asc The Pitfalls of Choosing Quality Brands of Components?], March 2014
 
[[Category:Eurorack]]
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